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remaker

join:2011-11-22

Zyxel NBG-416N firmware recovery

NBG416N_reco···_kit.zip 2,605,653 bytes
Zyxel recovery kit with root.bin and linux.bin for NBG-416N
During a recent firmware upgrade, I bricked my NBG-416N. This is a Realtek based Wireless 802.11n/b/g router and I couldn't fork out how to recover. Over the weekend, I could not reach Zyxel support. Once I did, they sent me a "Firmware Recovery Kit" with instructions on how to unbrick it. Worked like a champ!! They provide a root.bin and linux.bin file in a ZIP file and you can TFTP then direct to the router.

In recovery mode, all of the ports just bridge to each other. The default IP address is 192.168.1.6. It does not answer pings, and the MAC address will be different than the one on the bottom of the unit.

Here are the instructions in the kit, corrected to a little bit.

1. Connect the PC to a port on the NBG-416N
2. Set the PC IP address in 192.168.1.10/24
3. Put the files of "root.bin" and "linux.bin" where you can easily find them.
4. Power on the NBG-416M while holding the reset button - hold for five seconds then release it.
5. On the PC or Linux device, use CLI command " tftp -i 192.168.1.6 put root.bin " (Or on your favorite GUI TFTP client, I used TFTP32)

You will see the message " Transfer successful: xxxx bytes in 1 second, xxxx byte/s ", that the files is uploading to device and please wait for 1 minute. >.

6. Power off the NBG-416N
7. Press and hold the reset button plugging in the NBG-416N, after five seconds then release it.
8. On the PC or Linux device, issue CLI command " tftp -i 192.168.1.6 put linux.bin "

You will see the message " Transfer successful: 954386 bytes in 1 second, 954386 byte/s ", that the files is uploading to device
and please wait for 1 minute. The device will initialize without further intervention.

9. When you finish the recovery steps, the KEY LED will light up and then the wireless LED will light up. At this point, you can access NBG-416N. It will answer pings and well as web requests.
10. You can now access »192.168.1.1/hiddenpage.asp for version verification and region setting.

At this point, you should be able to go to »192.168.1.1 and configure the device.

remaker

join:2011-11-22


Inside shot of NBG-416N
More hardware internal details:

A Realtek RTL8196C and RTL8188RE chipset drives the NBG-416N: ESMT M12L128168A provides 16MB (128mbit) DRAM. 32-100HIP 4MB (32 mbit) Flash. No DD-WRT support. 10/100MB only

A nice little box at a great price.

helpmenow

join:2011-12-12
Charlotte, NC

reply to remaker
Thanks for posting....I just bought tried to update to the latest firmware and bricked mine too. Unfortunately the instructions they provided are slightly beyond my understanding ( or lacking info needed for a newbie eg step 2)
Can I just use regular FTP client in windows command prompt? I think I might not be connected properly. I tried both windows FTP and the TFTP32 program you mention but nothing happens. Any suggestions? Do I need a crossover and connect to the LAN port? maybe I am not understanding the simple step 2. I connected With regular cable and set my computer to static ip .10 with 255 sub and gateway .24. Any suggestions would be greatly appreciated.


Redwingz

join:2011-12-23
Northville, MI

reply to remaker
I tried to update mine to NBG-416N_V1.00(USA.4)C0 and BRICKED. Seeing you post, trying to download the NBG416N_recover_kit.zip kit, but only downloads 184k file and not the 2.4Mb file.... not sure what is going on.

Tried google/zyxel for this file and cannot get it anywhere else. HELP...!! any other place that I can get this file from?


katzmanaf

join:2011-12-26
Buffalo Grove, IL

Since the file is large you have to sign in to download it.


kuhnnl

join:2011-12-27

reply to remaker
I tryed it, Firmware upgrade failed. but this method doesnt seem to work. the TFTP client cant connect to the router. I think it another kind of brick ?. Or do i need an crossover cable for this procedure


rickyho

join:2011-12-31

The recovery is work, i just tried because the router is dead after doing firmware upgrade, the tricky is you need to execute the tftp command in short time after the router startup (get the conmand line ready, once the lan is up then press 'enter'


kate01101

join:2012-01-15
Redwood City, CA

I have the same issue -- router bricked after applying the firmware upgrade. Following the above instrux to the letter, setting up the LAN, resetting the brick, I am not able to connect to the router via tftp. tftp consistently returns with a timeout. I have ordered a new router, a CISCO. I can't recall being this annoyed with hardware before.


erdni

join:2012-03-11

The given above method worked fine, bu then I am not able to log into the device entering admin / 1234. Weird. Reset did not help.


russline

join:2012-05-18

reply to remaker
Thanks, it worked fine. I bricked my router the same day when dslreports went down and had to wait to be able to register and download it for weeks, coz this is the only site on the Internet containing the recovery kit. I also tried to contact zyxel support but without answer(zyxel support $%(&$!!!). I don't understand why is this not officially public.

Thank you very much again!


hardly
Premium
join:2004-02-10
USA

fyi for anyone who can use one, they are currently $19 delivered at Buy.com

»www.buy.com/prod/zyxel-nbg416n-1···784.html


bperkic

join:2012-05-29

reply to remaker
Thanks for the instructions -- worked just as described, although I had to use 3rd party TFTP on my Win7 x64 -- I used tftpd64 client tab for that with firewall off.

After recovering NBG-416N to the usable state, I have also succeeded in upgrading it to the V1 00(USA 5)C0 (with official 100USA5C0.bin firmware) -- used Ethernet cable for upgrading because last time when I tried to upgrade it over wireless connection, I bricked it.

Upgrade process takes a while, some 4-5 minutes, so be patient and do not restart the router during that time. The LAN port LED will flash intermittently (cca 3 secs flashing and cca 3 secs lights still). My web session refreshed automatically after upgrade was successful.


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