 The undamaged PCB |
Actually, the PCB itself isn't really damaged at all, it's the sheet of insulating plastic that got, well, not scorched exactly, but really hot and discolored and warped.
I managed to trace and probe what this thing does. It's a 5v to 3.3v regulator that supplies power to an MX10E8050 cpu and a MASCOT VPRL LCD driver chip. Those are the only things drawing power from it. I figure that the problem is one of either the cpu is sinking too much power out of one of its I/O ports, the VPRL is doing the same, or the input voltage is actually too high indicating the upstream 12v to 5v regulator has a problem.
My guess is that the regulator was designed to run with a paper thin margin of its maximum ratings, and an aging component got enough out of spec to push it over. This is one of those annoying situations that only pops up under just the right conditions. I ran the monitor for a half hour out of its case and nothing happened. I guess that being packed into such a tight space when assembled causes excessive heat buildup.
Looks like I'll just have to stick in a beefier regulator, one that I can bolt a heatsink to.